Yeah, the Lemon Law is intended to protect consumers when a car just can't seem to get fixed no matter how many attempts are made. It doesn't really deal with pre-existing conditions that weren't disclosed at purchase, unfortunately.
Initiate a small claims court case. It doesn't cost much to do that (in money... it may cost some time), and just the filing might jar something loose over there.
Threaten them with a post on consumerist.com. If you don't know Consumerist, read it. Great consumer-protection blog. They regularly get good results for people there.
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