03-09-2005, 04:15 PM | #1 (permalink) |
Buffering.........
Location: Wisconsin...
|
My 1990 Nissan Stanza Rebuild Project. Warning HUGE post
Well with gas prices getting higher and higher I decided to fully rebuild the engine in my 1990 nissan stanza..if you've seen the previous post you know what the problem is. I checked around some salvage yard and the best price I could find for an engine was $350 for the bare engine (no alternator, starter, etc) with 173k on it.....I checked around and with machine work for a grand total of $500 I will have the engine fully rebuilt, and as usual I don't like to half ass my work. So here is my pics and progress of what I have done in the past month.
This is pics of the car when I first got it. These are pics of me tearing the head off, I was hoping it was just a blown headgasket was the problem,,,but nope The car all jacked up and ready to be worked on. Valve cover tore off, not to bad looking under there, besides a little water. Tore the heat shield off too. Close view of the engine with the valve cover off. Took the distributor off, the cap was shot, but they are cheap and I wouldn't reuse it, that would be like reusing a condom. Exhaust manifold taken off, really easy to do, the one emission pipe wouldn't budge, even with heat on it, so I too the easy way out and cut it. Hmm, time to take the alternator out. Valve cover all nicely sandblasted clean, what an improvement! Alternator taken off. More brackets to take off. Crankshaft pulley taken off. Nice mess huh? Head off and timing chain cover off. Cylinders, look at the small chunks missing it in. Probably can't rebore it... Valve cover painted. Pulleys painted. Exhaust manifold painted Valve cover finished Head all cleaned. The block being stripped tore the block down..crank is good....pics show the rest of the story This is my intake, kinda a nightmare of vacuum and cooling hoses but I should be able to clean it up. This is the top plenum I removed, might as well do the engine right the first time. This is the lower plenum, doesn't it look so much more spiffy after it has been bead blasted? This is the tranny I pulled a few weeks ago...gotta split it open to replace the damn filter, also I need to do the cv joint and front seal in it. Here are the heater/vacuum hoses i'm painting Here's my timing chain cover I just sandblasted and had welded.
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
03-09-2005, 08:47 PM | #5 (permalink) | |
I demand a better future
Location: Great White North
|
Its like Overhauling TFP style.
Looking forward to more updates.
__________________
Quote:
|
|
03-10-2005, 08:45 AM | #7 (permalink) |
Junkie
Location: Pats country
|
looks like you're doing really good work. thanks for sharing!
__________________
"Religion is the one area of our discourse in which it is considered noble to pretend to be certain about things no human being could possibly be certain about" --Sam Harris |
03-10-2005, 09:24 AM | #8 (permalink) | |
Buffering.........
Location: Wisconsin...
|
Quote:
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
|
03-14-2005, 04:53 PM | #13 (permalink) |
Buffering.........
Location: Wisconsin...
|
Well I cleaned up the weld on the timing cover.
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
03-15-2005, 02:09 PM | #14 (permalink) |
Buffering.........
Location: Wisconsin...
|
Got my taylor wires today $17 after discount better than $38 for oem ones
Started to paint my timing cover today The inprogress pic of painting my upper intake plenum [img]
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
03-16-2005, 08:57 AM | #16 (permalink) | |
Buffering.........
Location: Wisconsin...
|
Quote:
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
|
03-16-2005, 09:00 PM | #17 (permalink) |
Buffering.........
Location: Wisconsin...
|
Finished my upper intake plenum.
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
03-17-2005, 08:32 AM | #19 (permalink) | ||
Lost!!
Location: Kingston, Ontario
|
Quote:
Quote:
and doesn't take the paint off with it.
__________________
A.K.A. PainTrain |
||
03-17-2005, 08:22 PM | #20 (permalink) |
Buffering.........
Location: Wisconsin...
|
Running total of prices for fixing the car so far ( all prices raised up to the nearest dollar).
Price of car $200 Price of getting head machined, pressure checked and cleaned $88 Thermostat $10 PCV Valve $3 Passenger side tie rod boot $11 Upper radiator hose $10 Heater hose $8 Other heater hose $9 Serpentine belt $17 AC Belt $15 Distributor rotor $7 Water pump $37 Distributor cap $14 Total of $429 so far.
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
03-19-2005, 01:56 AM | #23 (permalink) |
Buffering.........
Location: Wisconsin...
|
Well today I started to attempt to clean up my distributor.
So I took it apart and lo and behold I found some oil in it (which means the innersear is going bad. And in the process I ruined a bearing. I found a rebuild kit that has a new bushing, bearing and seal for $50. On the plus side I was able to sandblast and clear coat my alternator housing, which makes it look alot better.
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
03-19-2005, 02:08 AM | #24 (permalink) |
Buffering.........
Location: Wisconsin...
|
Accidently double posted....mods please delete if not i'll fill in with more pics and progress
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 Last edited by merkerguitars; 03-19-2005 at 02:21 AM.. |
03-19-2005, 02:20 AM | #25 (permalink) |
Buffering.........
Location: Wisconsin...
|
Accidently triple posted....mods please delete if not i'll fill in with more pics and progress...stupid internet
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 Last edited by merkerguitars; 03-19-2005 at 02:34 AM.. |
03-23-2005, 12:55 AM | #27 (permalink) |
Buffering.........
Location: Wisconsin...
|
Well today was an alright day...I stopped buy the dealersh...I mean Stealership and checked out the following prices on these parts
Front Subframe Grommets (2) Rear Subframe Grommets (2) Distributor Seal and Bearing Intake Manifold Fittings Tranny pan gasket Tranny bellhousing gasket Prices where the following Front Subframe Grommets (2) $12 a piece..screw that...too much $$ when a universal grommet will do that I can get $7 for 25 of the bastards Rear Subframe Grommets (2) $7 a piece...ditto Distributor Seal and Bearing couldn't get them but found a place that sold bearings and seals, I was able to get the bearing for $7 and the seal for $1.70. The only autoparts soter that carried anything similar was napa and they wanted $50 for the bushing, seal and bearing, :humps: that Intake Manifold Fittings $10 for one $13 for another Tranny pan gasket only $8 not to shabby The Tranny bellhousing gasket was $18...kinda harsh but you gotta do what you gotta do I'll update my price list of what I have into the car...so far so good..still waiting for my block..they did get it boiled...way better...now they just have to bore it...
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
03-24-2005, 09:28 AM | #28 (permalink) |
Lord of All Fevers and Plagues
Location: Brockton, MA
|
This is personally interesting to me as I used to have a '90 Stanza and I quite enjoyed it. Keep up the good work!
__________________
Be a victor, or be a victim - David Vincent My Toys: 1970 Dodge Challenger R/T 440SIXPACK 2003 Dodge Ram 1500 SLT QuadCab 4x4 5.7L Hemi Magnum |
03-24-2005, 10:44 AM | #29 (permalink) | |
Crazy
Location: Near & There
|
Quote:
Kudos for deciding to fix rather than replace. You'll end up with a better car, fully paid off, with the only expenses being fuel, maintennance & insurance. Very smart. soundmotor |
|
03-24-2005, 03:25 PM | #30 (permalink) |
Buffering.........
Location: Wisconsin...
|
Well more progress done today...
First job to do was to clean up that rusted transmission pan here's what it looked like after I pulled it off now here's what it looks like after it has been sandblasted here's a pic of while i'm painting it along with my power steering brackets so far this is my rack o parts Here's the tranny as it sits...I had to split it to change the filter in it. Here's pics of the car as it sits outside my work Here's the dent my roomie put in it dropping the block on the fender...oh well good thing I also work at a body shop
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 Last edited by merkerguitars; 03-24-2005 at 04:58 PM.. |
03-25-2005, 06:23 AM | #31 (permalink) |
Upright
|
I just noticed this thread as I have been away, and have one suggestion. If the timing chain guides are the COMPLETELY plastic kind, replace them with the metal overlayed with plastic ones that were introduced as countermeasures for the originals as the originals would break quite regularly and would cause the timing chain to jump and possibly damage valves and valve guides. Just a heads up, as I see you are going full bore I suspect you will replace them, but I didnt see them on a parts list so I figured I'd mention them.
MYM..... |
03-27-2005, 03:12 PM | #32 (permalink) | |
Buffering.........
Location: Wisconsin...
|
Quote:
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
|
03-29-2005, 10:22 PM | #33 (permalink) |
Buffering.........
Location: Wisconsin...
|
Well good and bad news today...got my block back and it cost about $500 more than I estimated, but I did get more parts in the engine kit than I figured, like a brand new timign cover. The main reason it was more expensive is cause of the timing cover, I had them assemble the short block. But with the good gas mileage I can get and having zero miles and with the body in pretty nice shape. I figure I could always sell the car if worse comes to worse. And it will be pretty reliable so it will be worth the time and money.
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
03-30-2005, 06:47 PM | #35 (permalink) |
Buffering.........
Location: Wisconsin...
|
Well here I go.
Heres what my block looks like after I got it back from the machine shop. Now we put the rear oil seal into the holder. Here's pics of taping the block off. Damn it takes some time to do it right but you end up with better results. Here's what the block looks like while it's being painted...here's a good tip..use a heat gun in between coats to make it adhere better Having a leaky spray can sucks I had to clean the floor with paint thinner. And here is the finished results The color was a little more baby blue than I wanted but at least I can see leaks better and I was happy on how it turned out. This weekend I should be able to get a bunch more work done.
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
04-01-2005, 08:28 PM | #36 (permalink) |
Buffering.........
Location: Wisconsin...
|
Well got some more progress done today
Here's what my AAC Valve looks like before one of my roomates polished it Here's what The Distributor looks liek while I was rebuilding it And here is my waterpump housing I started to assemble
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
04-03-2005, 12:34 AM | #37 (permalink) |
Buffering.........
Location: Wisconsin...
|
I would of had the engine 90% done today but I ran into a few snags, first I need the proper woodruff key for the crankshaft pulley. Next there is a little oil seal that is round and about the size of a nickel that goes in between the block and the timing cover, I didn't get the proper sized one in the gasket kit. I still need to order a few parts, like spark plug wire dividers...might as well make it look nice.
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
04-03-2005, 10:19 AM | #38 (permalink) |
Rawr!
Location: Edmontania
|
This thread is awesome! Although I don't understand a lot about how the engine bits fit together, it's been amazing to see the engine broken apart and rebuilt into something so impressive.
__________________
"Asking a bomb squad if an old bomb is still "real" is not the best thing to do if you want to save it." - denim |
04-03-2005, 01:49 PM | #39 (permalink) |
Addict
Location: Amish-land, PA
|
I'm really impressed with your work. You've put a lot of dedication, time, and money into this car, and it's going to show when you're finished.
My only question - why a Nissan Stanza? I know you're looking for good gas mileage (something I couldn't care less about), but I was just never crazy about them. If anything, I'd have gone with one of the Nissan 240 series. Nonetheless, congrats on a truly amazing rebuild!
__________________
"I've made only one mistake in my life. But I made it over and over and over. That was saying 'yes' when I meant 'no'. Forgive me." |
04-03-2005, 02:16 PM | #40 (permalink) | |
Buffering.........
Location: Wisconsin...
|
Quote:
__________________
Donate now! Ask me How! Please use the search function it is your friend. Look at my mustang please feel free to comment! http://www.tfproject.org/tfp/showthread.php?t=26985 |
|
Tags |
1990, huge, nissan, post, project, rebuild, stanza, warning |
|
|