If he gets it back at all you could check a few other things including
Does he use a pacifier? My MIL is extremely allergic to latex and was here while I had a day care kid here with a bottle that had a latex nipple. She had a reaction just to that even though she never touched it.
Also the Mold allergy that was mentioned could very well be possible. As well as overheating as was mentioned. My MIL is very sensitive to heat and if she becomes overheated she gets a rash all over. Humidity exacerbates the situation a great deal. Humidity also encourages mold growth so there's a number of possibilities.
Glad that things seem to be calm for now. Good Luck.
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